Humanoid Robots Hit Warehouse Milestone: Digit Moves 100,000 Totes in Live Logistics Deployment
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Agility Robotics' Digit Humanoid Hits 100,000-Tote Milestone in Commercial Deployment
Agility Robotics' humanoid robot, Digit, has quietly crossed a major real-world threshold by moving more than 100,000 totes in live commercial operation at a GXO Logistics facility in Flowery Branch, Georgia. This represents not a lab demo or staged showcase, but an industrial robot working day after day inside a busy fulfillment center, handling real inventory alongside ongoing operations.
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For years, humanoid robots were seen as futuristic prototypes that were impressive on stage but fragile in reality. Agility Robotics set a different standard, arguing that to be taken seriously, humanoids must survive and perform across thousands of repetitive cycles without failing. The 100,000-tote milestone serves as proof that Digit is transitioning from "cool demo" to "reliable tool" status.
Inside the GXO facility, Digit performs multiple tasks within a live fulfillment workflow where timing, accuracy, and uptime truly matter. The robot handles picking totes on and off autonomous mobile robots, loading items onto conveyors, and stacking containers at different floor locations. By managing several different tasks, Digit functions as a "general-purpose humanoid" designed to move and use its arms effectively in environments built for humans, rather than in custom-built, tightly controlled robot cells.
Digit learns to cope with the messy, unpredictable reality of warehouse operations through Agility's design approach that combines several advanced methods. Traditional control methods serve as the robot's foundation, keeping it steady as it walks, bends, lifts, and turns. Teleoperation allows human experts to guide Digit through tasks during training, providing high-quality demonstrations. Reinforcement learning enables the robot to improve through trial and error at machine speed, while simulation allows millions of training cycles in virtual environments before deployment.
This technological blend means Digit can handle unpredictable warehouse conditions where box positions shift, lighting changes, and items do not always appear where expected. The robot demonstrates dynamic balancing to stay upright while moving and reaching, plus vision accuracy to identify and grasp objects thousands of times under varying lighting and placement configurations. These capabilities move beyond buzzwords to practical performance metrics in real industrial settings.
The deployment addresses a critical industry challenge: logistics operators face rising volumes and persistent labor shortages. They require automation that is flexible, scalable, and safe to integrate into human-centric spaces. Most warehouses, factories, and offices remain designed for human bodies with stairs, narrow walkways, standard doorways, and human-height shelves. Traditional robots excel in fenced-off, structured zones, but Digit operates in chaotic, ever-changing spaces where humans work.
The 100,000-tote milestone represents powerful evidence of real industrial throughput, demonstrating that humanoid robots can meet demand not as science fiction, but as working infrastructure inside modern warehouses. While artificial intelligence has become a defining buzzword, the real test lies in whether it functions outside presentations and press releases. Digit's deployment provides a direct answer to that challenge.
By combining advanced learning techniques, Digit builds a toolkit of reusable skills that transfer across many unrelated tasks. This flexibility allows the robot to survive, adapt, and deliver consistent throughput in the dynamic environment of industrial logistics. The achievement signals that humanoid robots are crossing the line from novelty to necessity, representing the emergence of a new kind of logistics workforce where machines with human-like movement tackle physical demands and help warehouses scale without hitting labor limitations.
Agility Robotics’ Digit humanoid passes 100,000-tote milestone in live GXO implementation
Agility Robotics says its humanoid robot, Digit, has moved more than 100,000 totes in commercial operation at GXO Logistics’ facility in Flowery Branch, Georgia – a milestone the company describes …
David Edwards
